Installation manual
Basic
SRB - Frontpage - HTML v2.ai
UK English - Original instructions | 15SREN01 | 07/2022
Shell EV Charging Solutions B.V.
Rigakade 20, 1013 BC | Amsterdam, Nederland | +31880109500
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Installatiehandleiding
Basic
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Shell EV Charging Solutions B.V.
Rigakade 20, 1013 BC | Amsterdam, Nederland | +31880109500
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Manuel d’installation
Basic
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Français - Instructions traduites | 15SRFR01 | 07/2022
Shell EV Charging Solutions B.V.
Rigakade 20, 1013 BC | Amsterdam, Nederlands/Pays-Bas | +31880109500
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Installationshandbuch
Basic
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Shell EV Charging Solutions B.V.
Rigakade 20, 1013 BC | Amsterdam, Niederlande | +31880109500
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Manual de instalación
Basic
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Shell EV Charging Solutions B.V.
Rigakade 20, 1013 BC | Ámsterdam, Países Bajos | +31880109500
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Manuale di installazione
Basic
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Shell EV Charging Solutions B.V.
Rigakade 20, 1013 BC | Amsterdam, Paesi Bassi | +31880109500
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Installasjonshåndbok
Basic
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Shell EV Charging Solutions B.V.
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Installationsanvisning
Basic
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Shell EV Charging Solutions B.V.
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Installationsmanual
Basic
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Shell EV Charging Solutions B.V.
Rigakade 20, 1013 BC | Amsterdam, Holland | +31880109500
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Asennusohje
Basic
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Shell EV Charging Solutions B.V.
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1. Preface
1.1. Original instructions
This manual has been translated into multiple languages. The original manual is written in UK English. All other language versions are translations of the original manual.
1.2. Copyright
The content of this manual is protected by copyright and other intellectual property laws. The content of this manual may only be copied, modified, reproduced, translated with express written permission from Shell EV Charging Solutions B.V. This manual may only be published, transmitted, displayed or made available to a third party with express written permission from Shell EV Charging Solutions B.V.
1.3. Disclaimer of liability
This manual is created for you with care.
We, however, do not guarantee that all information is complete, accurate and correct. Please check our website shellrecharge.com for the latest version of this manual. Our product must be installed by certified professionals. How our product should be installed and used depends on local circumstances and local and national regulation, which are not mentioned in our manual. Shell Recharge is not responsible for any loss or damage whatsoever caused – including without limitation, any indirect, personal or consequential loss or damage – arising from or in connection with the use of this manual. Nor does Shell Recharge accept any liability for any such loss or damage arising out of your reliance on any information contained in this manual. The manufacturer reserves the right to modify this manual without notification beforehand. If you find any unclarities or mistakes in this installation manual, or if you have any feedback or suggestions in general about this manual, please inform us at installationmanualsfeedback@shellrecharge.com and mention the document version in the subject.
1.4. About this document
This manual contains technical descriptions and instructions for the following product:
Category of product
EVSE compatible with IEC 61851 Mode 3
Product name
Basic 7 Cable (801C004110N)
Basic 7 Shutter (801H004110L)
Basic 7 Socket (801S004110L)
Basic 22 Cable (803C004110N)
Basic 22 Socket (803S004110L)
This manual contains all instructions and safety information for installation and commissioning of the product.
This manual is intended for the qualified technician that installs the product.
1.5. Used symbols in this document
This manual contains safety warnings that may result in injury when ignored. Each safety warning is indicated with a signal word. The signal word corresponds with the level of risk of the described hazardous situation.
WARNING
Indicates that serious injury that may possibly lead to death can be sustained or that the product can suffer serious damage if the instruction is not followed correctly.
CAUTION
Indicates that minor to moderate injuries may be sustained or that the product may suffer damage if the instruction is not followed correctly.
_NOTICE_
Indicates that there is additional emphasis on the instruction, without direct risk for injury or damages.
1.6. Used abbreviations / terminology in this document
AC supply
Alternating current supply. Electrical device that supplies electric power to an electrical load, delivered by alternating current
cm
Centimeter
Consumer unit
A distribution board designed for domestic installations
dBm
Decibel
DC
Direct current
DHCP
Dynamic Host Configuration Protocol
DIN rail
A DIN rail is a metal rail of a standard type widely used for mounting circuit breakers and industrial control equipment inside consumer units or distribution boards.
Distribution board
A component of an electricity supply system that divides an electrical power feed into subsidiary circuits, while providing a protective fuse or circuit breaker for each circuit in a common enclosure (source: Wikipedia)
Dynamic Power Management
Dynamic Power Management
Electricity grid
An interconnected network for delivering electricity from producers to consumers
EV
Electric vehicle
EVSE
Electric vehicle supply equipment
EV-Ready
Born under the lead of automobile manufacturers Renault-Nissan EV-Ready mark is the result of a technical quality work done at numerous workshops with representatives of the all the players in this industry
GND
Ground
GPRS
General Packet Radio Service
H × W × D
Height x Width x Depth
hPa
The abbreviated name for hectopascal (100 x 1 pascal) pressure units which are exactly equal to millibar pressure unit (mb or mbar)
IEC
International Electrotechnical Commission
kg
Kilogram
kW
Kilowatt
LED
Light-emitting diode
mA
Milliampere
MCB
Miniature circuit breaker. Can break a low voltage electrical circuit, in order to protect against overloading or short-circuiting.
MID certified
Measuring instruments directive certified. Required for energy meters that are used for billing purposes
mm
Millimeter
NFC
Near-field-communication
Nm
Newton meter
OCPP
Open charge point protocol
PCB
Printed circuit board
RCBO
Residual cirquit breaker with overcurrent protection. Protects an electrical installation against both excessive leakage currents and overcurrents caused by overloading or short-circuiting.
RCD
Residual current device. Monitors an electrical installation to detect any leaking current caused by overloading or short-circuiting.
TCP
Transmission control protocol
UTP
Unshielded twisted pair
V
Volt
W
Watt
ZE-Ready
ZE Ready is a mark registered by Renault. You can find all the information on the ASEFA and LCIE websites
2. Safety
2.1. Introduction
Observe the instructions in this manual before you start working with the product. If you fail to follow the instructions from this manual you can put yourself and others in danger.
Always comply with the information, such as labels and the nameplate, attached directly to the product and keep the information in a legible condition.
Comply with the most stringent of either the applicable laws and regulations or guidance from this manual.
2.2. Intended use and reasonably foreseeable misuse
Basic is a charge point intended for charging electrical vehicles compatible with IEC 61851 Mode 3 definition and requirements. Electrical vehicles and cables used with this charge point should always be undamaged and in their original state.
The product must only be operated within its performance limits and under the permitted ambient conditions, see chapter 3.3. Technical specifications.
Use of adaptors, conversion adapters, or extension sets for cables is not allowed.
The following is considered foreseeable misuse:
use of adaptors, conversion adaptors or extension sets for cables.
use in an environment that varies from or exceeds the given environmental conditions.
use that varies from or exceeds the given operating conditions.
failure to comply with the instructions in this manual.
failure to eliminate faults, malfunctions or defects of the product that impose safety risks.
unauthorised removal or modification of parts or safety devices of the product.
use of spare parts or accessories that have not been approved by the manufacturer.
operation in a flammable and/or explosive environment.
2.3. Qualification of installer
Only authorised technicians are allowed to perform installation and maintenance of the product. They must possess the following qualifications:
are familiar and abide by the safety instructions and sections of this manual related to installation of the product;
are familiar with and abide by the applicable local, national and international laws and regulations;
are able to recognise the possible dangers of the product and take the necessary measures to protect persons and property.
2.4. Personal protective equipment (PPE)
WARNING
Always wear PPE in line with the manuals of the tools you use.
icon - Safety Gloves 2v.ai
Wear insulating gloves while installing wires and electrical components to avoid damages from static discharge.
icon - Safety Shoes v2.ai
Wear S3 class antistatic safety shoes.
icon - Safety Goggles v2.ai
Wear safety goggles/glasses while drilling holes to protect your eyes from dust or other particles that may damage your eyes.
icon - Safety Earmuffs v2.ai
Wear safety earmuffs while drilling holes to protect your ears from loud noises.
2.5. Residual risks
Despite the safe design and construction of the product and the prescribed protective measures, the product possesses residual risks. This manual provides safety messages to indicate these risks. The formatting and appearance of safety messages that are dedicated to a particular section or sentence is explained in chapter 1. Preface. For the overall safety messages see chapter 2.7. Safety precautions.
2.6. How to handle in case of an emergency
Look after your own safety first. Only if possible, cut the power as soon as possible.
2.7. Safety precautions
2.7.1. Electricity
WARNING
Always cut the power to the circuit before installing the product. Inform the customer about the power cut beforehand.
The electrical system must be voltage-free during the entire installation procedure. Failing to do so can lead to serious injury or even death.
The installation procedure must be carried out by a trained electrician who works in accordance with all relevant local laws and regulations.
Do not install in potentially explosive atmospheres and/or zones with high electromagnetic radiation and/or in flood-prone areas.
The charge point is connected to the electricity grid and even if the equipment is switched off, hazardous voltages may be present at the input terminals.
Do not carry out any work in rainy conditions or when the humidity is above 95%.
The safety guidelines are intended to ensure correct installation and usage. Any failure to comply with the valid safety guidelines or instructions provided in this manual may result in fire, electrocution or severe injury.
The charge point is a product in safety class I and is supplied with an earth terminal for protection purposes.
The AC input terminal blocks must be fitted with an uninterruptible earth for protection purposes. Ensure that the connection cables are fitted with fuses and circuit breakers.
Never replace a protection component with another type that decreases the safety level. First check the full installation to determine if that component can be used with the existing installation components.
Before you switch on the charge point, check that the available power source matches the configuration settings of the product, as described in this manual.
Tripping of the MCB, RCD or RCBO could be caused by an earth fault, leakage or a defect contactor. If, after resetting the MCB, RCD or RCBO, the device cannot be activated or immediately trips again; please contact Shell Recharge or your installer.
The product does not contain internal parts that can be maintained by the user. Do not remove the front cover and do not operate the product until all panels are mounted.
Do not use the charge point when one or more components are damaged.
Do not immerse the charge point in water.
Do not use tap offs on live wires.
2.8. Labels
The warning labels and information signs on the product must be followed. The warning labels and information signs must be kept legible and must be replaced if necessary. For this purpose, contact the manufacturer.
3. Description of the product
3.1. Main parts
icon - Socket.ai
HB main parts - online help only_socket.ai
icon - Tethered cable.ai
HB main parts - online help only_tethered.ai
1
1. LED status indicator
2. Identification label with serial number
3. Product details
4. a. Type 2 EV plug socket and cover lid
b. Dummy socket for tethered cable
3.2. Internal connections
HB Internal connections - online help only v2.ai
2
1. Terminal blocks
2. Earth connection
3. Neutral connection
4. Phase L3 connection
5. Phase L2 connection
6. Phase L1 connection
7. Power cable clamp
8. Inlet for power cable
3.2.1. Internal connections for accessories
HB Internal connections for tethered cable - online help only v2.ai
3
1. On/Off-peak module connector
2. DPM rotary switches
3. DPM module connector
4. Permanent cable lock dip switch
5. Additional isolator connector
6. Accessory cable clamp
7. Inlet for accessory cable
8. Earthing tethered cable
9. Tethered cable connection. Keep the same order as the connection above the contactor
L1 = connector 2
L3 = connector 6
L2 = connector 4
Neutral = connector 8
10. Data cable inlet with grey rubber grommet
11. Tethered cable clamp
12. Tethered cable inlet
3.3. Technical specifications
Max charge capacity
1-phase 32 A (7,4 kW)*
3-phase 32 A (22 kW)*
Factory configured charge capacity
1-phase 16 A (3,7 kW)**
3-phase 16 A (11 kW)**
Voltage (1-phase model)
1 x 230V+N+PE(±10%)
Voltage (3-phase model)
3 x 400V+N+PE(±10%)
Fail-safe current during data connection failure
8 A per phase
Electric safety category
Class I
DC fault current protection
According to IEC 62955
Built-in 6 mA fault current protection (≤ 10 sec.)
Dimensions (H × W × D)
365 x 200 x 185 mm
Weight
±3.5 kg
IEC 62262 IK code (robustness)
IK10
IEC 60529 IP code (protection class)
IP54 (for indoor and outdoor use)
Connection terminals (1-phase model)
L1+N+PE- Push-in
Connection terminals (3-phase model)
L1+L2+L3+N+PE- Push-in
Max wire cross section
Solid wires: maximum 10 mm2;
Stranded wires: 6 mm2 with end ferrules.
Max length of tethered cable
7,5 meters
Diameter of tethered cable
16 mm
Certificates
IEC 61851-1
IEC 61851-22
EV-Ready 1.4 G & ZE-Ready 1.4 G
IEC 62262 -> IK10
IEC 60529 -> IP54
IEC 62955 -> 6 mA DC fault protection
kWh measurement
MID certified
A-weighted emission sound pressure level
<70 dB(A)
Connector type (socket model)
Type 2
Connector type (shutter model)
Type 2S - socket with shutter
Function for ventilation according to IEC 61851
Not included
Stand-by consumption
3-5 W
Operating temperature range
-30 °C to +50 °C
Operating humidity range
5% to 95%
Operating air pressure range
860 hPa to 1060 hPa
* The maximum charge capacity of the charge point depends on several factors. This includes; local rules & regulations, the type of EV, the grid connection at your location and the electricity usage of your building
** Contact Shell Recharge for changing charge capacity
*** Contact Shell Recharge for further information: +44 20 3868 1036 and press option 1
Mounting
Maximum socket mounting height
1.5 meter above ground
Advised socket mounting height
1 meter above ground
Mounting orientation
Vertical and upright position only
Communication
User interface
Multicolour LED
Authorisation
AutoCharge
Communication backoffice
No communication to backoffice
Communication Dynamic Power Management 1-phase model
External CT
Copper wired 0.75 mm2 - 1.5 mm2 - 2 pair
Communication Dynamic Power Management 3-phase model
RS485 - Modbus485 + 12 V supply
Backoffice protocol
No communication to backoffice
Environmental conditions
Protection
Class II
Operating temperature
-25 - 75ºC
Storage temperature
-40 - 85ºC
Relative humidity
< 75% year’s average at 21°C
< 95% less than 30days/year, at 25°C
Pollution degree
2
Altitude
≤ 2000 m
Application area
Residential, Indoors in suitable meter cabinet
3.3.1. Dynamic Power Management - Basic 7
Type
VAC - T60404-E4626-X002
Current rating
Screw terminal connectors for A & B
Frequency range
50 Hz
Inner diameter
9,5 mm
Operating temperature
-40 - 70ºC
Max DPM data cable length
100 meters
Max amperage
200 A
3.3.2. Dynamic Power Management - Basic 22
DC power interface
Power supply
Supplied by charge point
Connector
Screw terminal connectors for + & -
Dimensions
1 DIN
Voltage range
12 V DC, -50%, +10%
Max current consumption
50 mA
Max cable length
100 meters
Cable location
Indoor and outdoor
Reverse polarity protection
Yes
Metering Interface
Connector
Screw terminal connectors for 1 or 3 current transformers
Measuring principle
Current measurement by current transformer
Current range
1 A ... 80 A
CT ratio
2000
Input impedance
20 Ohm
Accuracy
Typically <5% at 23 ºC
Max cable length
1 meter
Modbus Interface
Connector
Screw terminal connectors for A & B
Bus termination
120 Ohm, switchable On/Off
Max DPM data cable length
100 meters
Cable location
Indoor and outdoor
Current transformer 3-phase
Type
YHDC SCT 010 B13
Inner diameter
10 mm
Max amperage
80 A
3.4. Nameplate
The product is marked in accordance with the applicable legislation requirements (see figure 4). The nameplate/marking is located on the right side of the product.
SRB type plate.ai
4
4. Transport and storage
4.1. Transport
Do not drop the product and avoid bumping when transporting the product. Excessive vibrations during transport can lead to loosened connections and can influence proper functioning of the product.
4.2. Storage
Disconnect the product from the power supply when storing the product.
Always store the product in environmental conditions that fall within the ranges as stated in chapter 3.3. Technical specifications. Place the product back in the shipping box or cover the product to minimise exposure to dust, moist and protect it from damages.
5. Package contents
5.1. Basic
HC Scope of delivery - online help only_socket.ai
1. Charge point (1×)
2. 5 × 16 mm Torx screw (8×)
3. 4 × 25 mm Torx screw (1×)
4. Screw caps (4×)
5. Fuse box labels (2×)
6. M6 × 70 mm coach screw (1×)
7. 5 × 65 mm wood screw (2×)
8. M6 × 25 washer (2×)
9. 8 mm wall plug (3×)
10. Spacer (1×)
5.2. Basic Cable
HC Scope of delivery - online help only_tethered.ai
1. Charge point (1×)
2. 5 × 16 mm Torx screw (8×)
3. 4 × 25 mm Torx screw (1×)
4. Screw caps (4×)
5. Fuse box labels (2×)
6. Tethered cable
7. M6 × 70 mm coach screw (1×)
8. 5 × 65 mm wood screw (2×)
9. M6 × 25 washer (2×)
10. 8 mm wall plug (3×)
11. Spacer (1×)
12. Dummy socket for tethered cable
13. Dummy socket screw cap
5.3. Optional accessories
HB Scope of delivery - Optional - online help only.ai
7
1. CT ring module
2. Dynamic Power Management module blue
6. Installation materials (not provided)
6.1. Power cable
The electrician is responsible for selecting the power cable type and size & safety components appropriate for the specific situation and according to local regulations;
Wire for the current at the maximum charging speed of the charge point under continuous load;
Calculate with a power factor of 0.8;
Calculate with a maximum allowable voltage drop over the cable that is specified by local regulations.*;
Use shielded cable for underground cabling;
Cable thickness: Ø 10 - 22.5 mm;
Wire cross section
Solid wires: maximum 10 mm2;
Stranded wires: 6 mm2 with end ferrules.
_NOTICE_ The charge point can be limited between 6 A and 32 A, as described in chapter 18.3. Switching on the charge point.
*Shell Recharge is not responsible for voltage fluctuation in the grid. The electric vehicle may be more sensitive to voltage drop.
6.2. Data cable
DPM data cable: 4-wire Bus-cable (24 AWG minimal) or 4 pairs of wires of a standard CAT5e or CAT6 UTP ground cable.
_NOTICE_
Only use a good quality wire stripper when stripping data cable wires. Never use a knife or cutters as these will damage the copper wires.
The maximum length of data cables between two devices is 100 meters.
Install underground data cables in PVC conduits.
TC06 - Always At least 20 cm apart or install power and data cables in separate conduits. (Check and refer to guideline).
6.3. Earthing
The electrician is always responsible for selecting a cable cross-section appropriate for the specific situation and according to regulations;
TN-system: PE-cable (PEN conductor is not allowed);
TT-system: separately installed earthing electrode < 100 Ohm spreading resistance.
IT-system: only 1-phase compatible. Transformer required for 3-phase.
6.4. Required nominal input voltage at charge point
Single phase*: 230 V ± 10 % - 50 Hz
Triple phase*: 400 V (3 × 230 V + N) ± 10% - 50 Hz
* 3-phase charge point can also be connected to a 1-phase installation. In this case the charge point can only charge on 1-phase. Only connect L1 on the terminal block of the charge point;
* Some electric vehicles can have a smaller voltage tolerance than 10%. If you experience charging issues and see that the voltage is around the edges of the 10% voltage tolerance, check if the electric vehicle type is compatible to charge on your measured voltage.
6.5. Electrical protection
MCB
B- or C-characteristic*;
The installer must select a suitable MCB to match the charging limit of the charge point, taking into account MCB manufacturer specifications, selectivity rules, and EV-Ready guidelines.
MCBs shall comply with one of the following standards: IEC 60898-1 or IEC 60947-2 or IEC 61009-1.
_NOTICE_ Due to rising temperatures that occur under continuous load, derating of the overcurrent protection can happen. This causes the breaker to trip sooner than the rated current when temperatures within the consumer unit rise above 40 ºC, which is practically always the case when charging a vehicle. Therefore, it is advised to set a lower charging limit of the charge point than the rated current of the protection of the charge point:
Set the limit at 80% of the rated current, when the overcurrent protection is built into an existing consumer unit between other electrical components.
Set the limit at 90% of the rated current, when the overcurrent protection is built into a dedicated enclosure with sufficient cooling, or when a simultaneity factor of 1 has been used in the design of the consumer unit.
* B characteristic is advised due to the maximum allowed cable length and cost perspective;
MCB requirements for EV-Ready according to EV17
Each charge point shall be individually protected by a circuit-breaker for overcurrent protection.
The circuit-breaker curve shall be:
curve B or C for single-phase charge point and mode 2 installations;
curve C for three-phase charge point.
Whatever the conditions of use (temperature,...), the design of the distribution of the installation will have to allow the supply of the power corresponding to the gauge of the charge point.
Overcurrent protection shall have a gauge of not less than 125 percent of the gauge of the charge point or the gauge of the supply in mode 2.
The charge point shall be protected by a circuit-breaker with a gauge:
20 A for a 16 A single or three-phase charge point;
25 A for a 20 A single or three-phase charge point;
32 A for a 25 A single or three-phase charge point;
40 A for a 32 A single or three-phase charge point;
80 A for a 63 A three-phase charge point.
RCD
According to IEC 60364-7-722:2015, this charge point must be installed with at least an RCD type A**
** The electrician is responsible to select a suitable RCD to match the local rules and regulations. Please note that these may be different from the international rules and regulations.
IEC 60364-7-722:2015, paragraph 722.531.2.101:
Except for circuits using the protective measure of electrical separation, each connecting point shall be protected by its own RCD of at least type A, having a rated residual operating current not exceeding 30 mA.
Where the EV charging station is equipped with a socket-outlet or vehicle connector complying with the IEC 62196 series, protective measures against DC fault current shall be taken, except where provided by the EV charging station. The appropriate measures, for each connection point, shall be as follows:
RCD type B; or
RCD type A and appropriate equipment that ensures disconnection of the supply in case of DC fault current above 6 mA.
RCDs shall comply with one of the following standards: IEC 61008-1, IEC 61009-1, IEC 60947-2 or IEC 62423.
_NOTICE_ When installing according to EV-Ready guidelines, every type A RCD shall have a high immunity: type HPI, SI, HI, KV … depending on the supplier.
_NOTICE_ Use an RCD with neutral
RCBO
With overcurrent- and residual-current detection as described above.
_NOTICE_ The charge point is supplied with a DC fault detection device certified according to IEC 62955.
_NOTICE_ The charge point can be limited between 6 A and 32 A, as described in chapter 18.3. Configuration.
6.6. Accessory cable for EV- and ZE-Ready installation
Use a power cable for the additional isolator and On/Off-peak accessories with the following specification:
5 x 1,5 mm2 (minimum) - L1, L2, L3, N + PE;
5 x 4 mm2 (maximum) - L1, L2, L3, N + PE;
Use a power cable for the additional isolator with the following specification:
3 x 1,5-4 mm2 - L1, N + PE;
Use shielded cable for underground wiring.
Connection method:
L1 & N wires for connecting the additional isolator;
L2 & L3 wires for connecting the On/Off-peak module.
6.7. Additional isolator for EV- and ZE-Ready installation
This charge point supports the connection of an additional isolation function, as described in the EV-Ready 1.4 G regulation (EV3). In the event that the contactor of the charge point should be welded, the built-in welding detection will trigger a signal to which an external additional isolator can be connected.
Four different additional isolators are advised, but are not exclusive:
ABB S2C-A2
Schneider IMX A9A26946
Legrand DX3 406278
Hager MZ203
6.8. Charge point mounting
For wall mounting, use 4 × coach screws (6 × 50 mm), washers and plugs.
6.9. Installation tools and materials
Make sure to have a basic electricians toolkit when installing a Shell Recharge charge point.
Icon
Description
icon - DPM Home Module v2.ai
Dynamic Power Management module.
icon - Pen v2.ai
Pencil.
icon - Plug v2.ai
Plug for mounting in wall (if applicable).
icon - Power drill and drill bits v2.ai
Power drill and drill bits.
icon - Spirit level v2.ai
Spirit level.
icon - tape measure v2.ai
Tape measure.
icon - Optional v3.ai
This is optional.
icon - voltage tester v2.ai
Voltage tester.
icon - Caliper v2.ai
Caliper.
icon - Spanner wrench v2.ai
Size 10 spanner.
icon - PZ2 torque screwdriver v3.ai
PZ2 torque screwdriver.
icon - PZ3 screwdriver v2.ai
PZ3 screwdriver.
icon - torx T20 v2.ai
Torx T20 screwdriver
icon - Slotted driver v2.ai
Small slotted screwdriver.
icon - Box cutter v2.ai
Retractable knife.
icon - tape v2.ai
Masking tape.
icon - Scissors v2.ai
Scissors
icon - Wire stripper v3.ai
Wire stripper.
icon - lockout-tagout.ai
Apply proper lockout-tagout equipment for personal safety.
7. Preparation
1. Cut the power to the circuit on which you plan to install the charge point.
2. Apply proper lockout-tagout equipment for personal safety.
3. Prepare the cabling, RCD and MCB according to local rules and regulations. It is also possible to use an RCBO if local rules and regulations allow it.
4. Apply the provided fuse box label to the used circuit on the consumer unit for future reference.
5. Update the schedule of circuits to include the charge point installation.
6. If you have purchased a DPM module along with the charge point, prepare a DPM data cable from the consumer unit to the charge point location.
_NOTICE_ Do not strip or attach a connector to the DPM data cable on the charge point side yet.
icon - Socket.ai
HC Preparation - open charge point_socket_v2.ai
icon - Tethered cable.ai
HC Preparation - open charge point_tethered_v2.ai
7. Twist the socket lid counterclockwise and pull it from the cover (see figure 8 1 & 2).
8. Pull the cover from the casing to open the charge point and access the internal components (see figure 8 3).
9. Check if all the connected wiring and internal components of the product are properly fastened.
8. Installation
8.1. Mounting
icon - Box cutter v2.ai
HC - Cut template from box v4.ai
1. Cut the drilling template from the box (see figure 9).
icon - Spirit level v2.ai
icon - tape measure v2.ai
icon - tape v2.ai
HC Wall mount - tape drilling template v3.ai
2. Tape the drilling template to the wall with the horizontal line at the appropriate height (100-110 cm) using masking tape (see figure 10).
_NOTICE_ Use a spirit level to ensure the horizontal line on the template is level before drilling.
icon - Power drill and drill bits v2.ai
HC Wall mount - drill holes through template v4.ai
1. Use a cable- or stud detector to determine that you will not hit anything when drilling into the wall.
_NOTICE_ Make sure the wall is strong enough to withstand the weight of the charge point.
2. Drill three Ø8 mm, 60 mm deep holes in the wall through the markings on the template (see figure 11).
3. Remove the template from the wall.
4. Remove any excess dust from the holes in the wall, using a vacuum cleaner.
icon - Spanner wrench v2.ai
HC Wall mount - insert wall plugs and coach screw v3.ai
5. Insert the provided wall plugs into the holes, if applicable (see figure 12 1).
6. Screw the provided 6 × 70 coach screw into the top hole, using a size 10 spanner or drill bit (see figure 12 2).
_NOTICE_ Use the provided spacer to keep the screw head ± 28.4 mm from the wall (see figure 12 3).
icon - torx T20 v2.ai
icon - Caliper v2.ai
HB Electrical connection - Insert power cable v4.ai
7. Remove the middle cable clamp (see figure 13 1).
8. Push the grommet inside out (see figure 13 2).
9. Cut the middle grommet to the correct size using a pair of scissors, matching the power cable thickness (see figure 13 3).
_NOTICE_ Use a caliper to measure the thickness of the power cable and determine the correct cut for the grommet.
10. Feed the power cable approx. 15 cm through the grommet. Lubricate if necessary (see figure 13 4).
icon - Slotted driver v2.ai
HB insert ethernet cables v3.ai
The next two steps are optional (see figure 14):
11. Punch a hole in the right grey grommet, as seen from the front, for the DPM data cable using a screwdriver.
12. Feed the DPM data cable from the backside through the right grommet.
HB Wall mount - Place the casing on the wall mount and mark the locations v5.ai
13. Hang the casing on the coach screw (see figure 15).
icon - Spanner wrench v2.ai
HB wall mount - tighten top screw v3.ai
14. Tighten the coach screw until the back of the charge point is flush against the wall (see figure 16).
icon - torx T20 v2.ai
HB Wall mount - secure the casing to the wall v3.ai
15. Screw the two provided 5 × 65 mm screws and washers through the holes in the casing into the wall plugs (see figure ).
8.2. Electrical connection
8.2.1. Power connection for TN and TT grid systems
icon - Wire stripper v3.ai
HB Electrical connection - Strip power cable wires.ai
1. Ensure you have ± 15 cm of free power cable, measured from the inlet grommet (see figure 18).
2. Remove ± 10 cm of the outer insulation from the power cable.
3. Strip ± 1 cm of the insulation from the five wires.
icon - Slotted driver v2.ai
HB Electrical connection - Power cable - Insert the stripped wires v3.ai
4. Insert the stripped wires into the matching terminals (see figure 19).
_NOTICE_ The L1 cable must always be connected to the grey terminal block.
icon - torx T20 v2.ai
HB Electrical connection - Secure power cable clamp v3.ai
5. Secure the power cable with the cable clamp (see figure 20).
8.2.2. Power connection for IT grid systems
WARNING
This connection method is only suited for IT grid systems. Please note that this charge point can only be installed in 1-phase to an IT grid system. For a 3-phase installation a transformer needs to be applied. Follow the steps from chapter 8.2.1. Power connection for TN and TT grid systems if you have a TN or TT grid system.
IT and TT grid systems are mostly used in Norway and Albania, but also occur in Belgium, France, and Spain. These systems have no neutral connector and use 3 live conductors only, therefore they can only provide 230 Volt.
icon - Wire stripper v3.ai
HB IT connection - Strip power cable wires v3.ai
1. Ensure you have ± 15 cm of free power cable, measured from the inlet grommet (see figure 21).
2. Remove ± 10 cm of the outer insulation from the power cable.
3. Strip ± 1 cm of the insulation from the wires.
icon - Slotted driver v2.ai
HB IT connection - Power cable - Insert the stripped wires v4.ai
4. Insert the stripped PE, N and L1 wires into the matching terminals (see figure 22).
5. Insert the stripped L1 of the grid supply to the grey charge point terminal.
6. Insert the stripped L2 of the grid supply to the blue charge point terminal.
7. Insert the earthing wire into the earth terminal.
icon - torx T20 v2.ai
HB IT connection - Secure power cable clamp v2.ai
8. Secure the power cable with the cable clamp (see figure 23).
9. Insert the earthing wire into the earth terminal.
8.3. Tethered charging cable version
icon - Tethered cable.ai
icon - torx T20 v2.ai
icon - Caliper v2.ai
HB Electrical connection - Insert tethered cable v4.ai
1. Remove the right cable clamp (see figure 24 1).
2. Push the grommet inside out (see figure 24 2).
3. Cut the right grommet to the correct size using a pair of scissors, matching the tethered cable thickness (see figure 24 3).
_NOTICE_ Use a caliper to measure the thickness of the tethered cable and determine the correct cut for the grommet.
4. Feed the tethered cable approx. 15 cm through the grommet. Lubricate if necessary (see figure 24 4).
icon - PZ2 torque screwdriver v3.ai
icon - Slotted driver v2.ai
HB Electrical connection - Insert tethered cable wires v5.ai
5. Insert the earthing wire into the PE terminal block (see figure 25 1).
6. Insert the tethered cable wires into the bottom side of the contactor (see figure 25 2). Apply a torque of 3.5 Nm.
7. Connect the red car-communication wire (see figure 25 3).
icon - torx T20 v2.ai
HB Electrical connection - Secure tethered cable clamp v3.ai
8. Secure the tethered cable with the cable clamp (see figure 26).
8.4. EV- & ZE-Ready installation
icon - torx T20 v2.ai
icon - Caliper v2.ai
HB Electrical connection - Insert accessory cable v4.ai
1. Remove the left cable clamp (see figure 27 1).
2. Push the grommet inside out (see figure 27 2).
3. Cut the left grommet to the correct size using a pair of scissors, matching the accessory cable thickness (see figure 27 3).
_NOTICE_ Use a caliper to measure the thickness of the accessory cable and determine the correct cut for the grommet.
4. Feed the accessory cable approx. 15 cm through the grommet. Lubricate if necessary (see figure 27 4).
8.4.1. Additional isolator
icon - Wire stripper v3.ai
icon - Slotted driver v2.ai
HB Electrical connection - insert additional isolation cables.ai
1. Remove ± 30 cm of the outer insulation from the accessory cable.
2. Strip ± 1 cm of the insulation from the wires.
3. Connect the L1, Neutral and Earth (PE) wires of the accessory cable to the charge point (see figure 28).
icon - torx T20 v2.ai
HB Electrical connection - secure additional isolation cable clamp v4.ai
4. Secure the accessory cable in place with the cable clamp (see figure 29).
5. Follow the instructions supplied with the additional isolator for connecting the isolator in the consumer unit.
8.5. Installation Dynamic Power Management
If the customer has purchased a Dynamic Power Management (DPM) module along with the charge point, install the DPM module in the consumer unit, following the steps below.
_NOTICE_ In chapter 7. Preparation, you have laid out a DPM data cable for this connection.
8.5.1. Installing the Dynamic Power Management CT-ring (1-phase model)
HB - DPM connection - Mount CT Module v2.ai
1. Mount the CT-ring to a free slot on a DIN rail in the consumer unit (see figure 30).
icon - Slotted driver v2.ai
HB - DPM connection - Place CT around phase wire v2.ai
2. Mount the CT-ring around the phase wire of the main grid connection (see figure 31).
icon - Slotted driver v2.ai
HB - DPM connection - Connect Data cable to CT v2.ai
3. Connect the + & - wires in the same order as on the side of the charge point.
_NOTICE_ Do not mix up the wires, as this may damage the charge point or CT-ring.
The Dynamic Power Management module is now installed and prepared for connection to the charge point.
8.5.2. Connecting the charge point to the CT-ring (1-phase model)
Connect the charge point to the CT-ring on the consumer unit following the steps below.
1. Take the DPM data cable that leads to the consumer unit.
2. Strip ± 2 cm of the outer insulation from the DPM data cable.
icon - Slotted driver v2.ai
HB Electrical connection - TC Insert Data v4.ai
3. Connect the + & - wires in the same order as on the side of the consumer unit (see figure 33).
_NOTICE_ Do not mix up the wires, as this may damage the charge point or CT-ring.
8.5.3. Installing the Dynamic Power Management module (3-phase model)
icon - Wire stripper v3.ai
DPM Blue overview v5.ai
A. Screw terminal connectors for + & -
B. Screw terminal connectors for A & B
C. Power LED
D. EVSE LED
E. GRID LED
F. Screw terminal connectors for 1 or 3 current transformers
G. Screw terminal connectors for 1 or 3 current transformers
HC - DPM connection - Mount DPM Module v3.ai
1. Mount the DPM module to a free slot on a DIN rail in the consumer unit (see figure 35).
icon - Slotted driver v2.ai
HC - DPM connection - Attach current transformer to DPM Module v4.ai
2. Mount the current transformers around the phase wires of the main grid connection (see figure 36 1).
3. Insert the wires of the current transformers into the matching connectors on the bottom of the DPM module (see figure 36 2).
_NOTICE_ Make sure to match L1, L2 and L3 of the grid connection with CT1, CT2 and CT3 on the DPM module.
icon - Slotted driver v2.ai
HC - DPM connection - Attach power cable v5.ai
4. Connect the + & - wires, and the A & B wires in the same order as on the side of the charge point (see figure 37).
_NOTICE_ Do not mix up the wires, as this may damage the charge point or DPM module.
The Dynamic Power Management module is now installed and prepared for connection to the charge point.
8.5.4. Connecting the charge point to the Dynamic Power Management module (3-phase model)
Connect the charge point to the Dynamic Power Management module on the consumer unit following the steps below.
1. Ensure that phases L1, L2 and L3 of the charge point connection match phases CT1, CT2 and CT3 on the DPM module.
2. Take the DPM data cable that leads to the consumer unit.
3. Strip ± 2 cm of the outer insulation from the DPM data cable.
4. Remove the DPM connector from the charge point.
icon - Slotted driver v2.ai
HB Electrical connection - Insert Modbus v6.ai
5. Connect the + & - wires, and the A & B wires in the same order as on the side of the consumer unit (see figure 38).
_NOTICE_ Do not mix up the wires, as this may damage the charge point or DPM module.
6. Plug the DPM connector back into the charge point.
9. Finishing installation
icon - torx T20 v2.ai
HC - Attach cover v5.ai
1. Ensure that the rubber seal on the edge of the casing is properly in place.
2. Place the cover on the casing (see figure 39).
3. Secure the cover to the casing by hand with 8 provided 5 × 16 mm Torx bolts, using a T20 screwdriver (see figure 39).
CAUTION
Do not use an electrical screwdriver to secure the screws, this can damage the cover or casing.
icon - Socket.ai
HC - Turn and press socket lid.ai
icon - Tethered cable.ai
HC - Turn and press dummy socket v2.ai
T
Y
4. Place the grey lid slightly tilted counterclockwise into the socket hole on the cover (see figure 40).
_NOTICE_ In case you have installed the tethered charging cable, place the dummy socket instead (see figure 41).
5. Insert the 4 provided screw caps into the holes in the cover (see figure 1).
6. Place the grey lid slightly tilted counterclockwise into the socket hole on the cover (see figure 2).
icon - Socket.ai
icon - torx T20 v2.ai
HC - Attach lid v3.ai
icon - Tethered cable.ai
icon - torx T20 v2.ai
HC - Attach dummy socket v3.ai
7. Secure the grey lid to the cover by hand with the provided M4 × 25 mm Torx bolt, using a T20 torque screwdriver (see figure ).
_NOTICE_ In case you have installed the tethered charging cable, also insert the dummy lid screw cap (see figure 43).
CAUTION
Do not use an electrical screwdriver to secure the screws, this can damage the cover or casing.
HC - DPM connection - Attach label v2.ai
8. Place the provided fuse box label under the installed protection device of the charge point in the consumer unit (see figure 44).
_NOTICE_ Daisy-chain configuration is not advised for installations using Dynamic Power Management for Business. If Dynamic Power Management for Business is added to an existing daisy-chain configured installation, connect the Business Pro charge point, the first Business Lite charge point, and the Dynamic Power Management for Business module to a dedicated unmanaged network switch.
10. Commissioning
10.1. Checks before switching on
1. Make sure all circuit breakers in the consumer unit are powered off.
2. Measure the insulation resistance (IR), this needs to be >1MΩ.
3. Check if all screws and connections are securely fastened.
4. Check if all phase wires are properly connected.
5. Check if the data cables are properly wired.
6. Check if the electrical protection is correctly labeled as described in chapter 9.
10.2. Switching on the charge point
All of the circuit breakers in the consumer unit should still be powered off.
1. Remove the applied lockout-tagout equipment.
2. Switch on the power of the main circuit breaker only.
3. Measure if the voltage on the main circuit breaker is within 10% of 230V between the phase(s) and neutral, before turning on the protection device of the charge point.
4. Switch on the protection device on which the charge point is installed.
5. Measure the voltage on the applied MCB, RCD, or RCBO in the consumer unit of the charge point. It should be within 10% of 230V between the phase(s) and neutral. This way you will also check if the neutral is correctly installed.
6. The charge point starts up and the LED will first blink red and then green.
7. Switch on all of the remaining circuit breakers in the consumer unit.
8. Wait until the LED stops blinking and stays off. This may take 5 - 10 minutes.
_NOTICE_ Tripping of the MCB, RCD or RCBO could be caused by an earth fault, leakage or a defect contactor. If, after resetting the MCB, RCD or RCBO, the device cannot be activated or immediately trips again; please contact Shell Recharge or your installer.
_NOTICE_ If adjustment of the maximum charge point power (default setting: 16 A) is needed, proceed to chapter 10.3. If the default setting is OK, please proceed to chapter 10.4.
10.3.